| 1. Requirements and layout | Define the sign’s message, dimensions, viewing distance, mounting method, lighting needs, and indoor or outdoor use. | Project drawings, site measurements, artwork, and installation details | Legibility, available wall space, viewing angle, and local installation conditions guide the design. | Confirm approved dimensions, artwork, and mounting requirements before production. |
| 2. Material selection | Select acrylic type, color, thickness, and finish for the intended construction and appearance. | Cast or extruded acrylic sheet; optional diffuser or backing materials | Acrylic sheet is available in a range of thicknesses. The appropriate choice depends on sign size, support, fabrication method, and design. | Check sheet condition, color, thickness, surface quality, and protective film. |
| 3. Artwork and production files | Prepare vector artwork, dimensions, cut paths, printed areas, and component positions. | CAD drawings and vector graphics | Allow for kerf, assembly clearances, mounting holes, and text readability at the intended viewing distance. | Review file scale, spelling, dimensions, and alignment against the approved proof. |
| 4. Sheet cutting | Cut acrylic components to the specified outline and make openings for fasteners, wiring, or display elements. | Acrylic sheet; laser or CNC cutting equipment | Cutting method and settings are selected according to sheet thickness, edge requirements, and part geometry. | Measure parts and inspect edges, corners, and openings for defects or dimensional variation. |
| 5. Edge finishing | Deburr, smooth, and finish exposed edges where required by the design. | Polishing tools and suitable finishing equipment | Edge appearance depends on the acrylic grade, cutting process, and specified finish. | Check for chips, scratches, uneven edges, and visible finishing marks. |
| 6. Printing and graphics | Apply logos, text, color fields, or decorative graphics to the acrylic or a separate graphic layer. | UV-curable inks, printed films, or other specified graphic media | Print method, ink compatibility, surface preparation, and whether graphics are applied to the front or reverse side affect the result. | Inspect color, registration, adhesion, legibility, and the approved artwork. |
| 7. Lighting and electrical assembly | Install LEDs and route wiring when an illuminated sign is specified. | LED modules or strips, wiring, connectors, and a compatible power supply | LED layout, heat management, brightness, and power-supply capacity should suit the sign design and operating conditions. | Test illumination, connections, polarity, and operation using the specified power supply. |
| 8. Layering and assembly | Join acrylic panels, spacers, backing plates, graphics, and lighting into the finished sign. | Mechanical fasteners, suitable adhesives, spacers, and backing materials | Assembly method depends on sign construction, service access, mounting plan, and whether components may need replacement. | Check alignment, bond quality, fit, surface cleanliness, and secure fastening. |
| 9. Inspection and testing | Review the completed sign against the approved drawings and specified functions. | Finished sign and relevant electrical test equipment | Inspection criteria may include dimensions, appearance, graphic placement, illumination, and installation features. | Record visual and functional checks; verify electrical safety requirements applicable to the product and destination market. |
| 10. Protection and delivery | Protect the finished surfaces and prepare the sign and accessories for transport and installation. | Protective film, cushioning, cartons, and installation hardware as specified | Packaging should limit abrasion, impact, and movement during transit; installation instructions should match the supplied hardware. | Confirm the sign, accessories, and documentation are complete and protected before dispatch. |